Ultrasonic Spray Coating Machine For Solar Cells, Batteries & Electronics

Model: TMAX-FS01-Basic Ultrasonic Spray Coater

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Technical Specifications

· Overall Dimensions: 750 × 600 × 650 mm

· Coating Area: 100 × 100 mm (Customizable)

· Motion System: XYZ Three-Axis Movement (Vertical/Front-Back/Left-Right)

· Control Method: Handheld Motion Controller – Physical Buttons

· Ultrasonic Spray Head: Standard with 1 set of any TMAX ultrasonic spray head (Supporting multi-head customization)

· Applications: Qualitative research experiments in labs, small-batch production, thin-film fabrication

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Overview

The TMAX-FS01 Ultrasonic Spray Coating Machine is designed for enterprises, universities, and research institutes entering ultrasonic spray coating technology. Featuring a sleek and functional design, it incorporates a high-precision XYZ three-axis motion module paired with an advanced trajectory editing system, enabling versatile 2D planar coating patterns (rectangles, circles, triangles, curves).

Compatible with all TMAX ultrasonic spray heads, the system integrates a precision syringe pump and digital gas flow control. Optional upgrades include:

· Ultrasonic dispersion feeding system

· Vacuum-adsorbed heated substrate

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Key Advantages

✔ Ultra-High Material Utilization

· Achieves multiple times higher efficiency than conventional spraying, significantly reducing material costs.

✔ Nanoscale Film Thickness

· Deposits ultra-thin films (as low as tens of nanometers) with exceptional uniformity.

✔ Nozzle-Free Atomization

· Utilizes ultrasonic high-frequency vibration (no compressed air), eliminating substrate impact from high-pressure gas.

✔ Domestic Stepper Motor & Motion Module

· XYZ axes driven by stepper motors and ball screw modules, ensuring 0.01mm repeat positioning accuracy and extended lifespan.

✔ Versatile Ultrasonic Spray Head System

· FUNSONIC offers dozens of spray heads (20–180 kHz) for diverse coating requirements.

✔ User-Friendly Handheld Controller

· Equipped with a 320×240 high-resolution color screen and full Chinese UI for intuitive operation.

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Standard Configuration

· Viscosity & Solid Content: ≤30 cP (solid content ≤20% for suspensions)

· Feeding System: Precision syringe pump + bio-grade injector (0.1 μL/min accuracy)

· Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent)

· Input Voltage: 220V ±10%, 50–60 Hz

· Solution Conversion Rate: ≥95% (several times higher than traditional two-fluid nozzles)

· Droplet Size: Avg. 15–45 μm (smaller droplets at higher frequencies)

· Spray Head Frequency: Compatible with 20–180 kHz systems

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Optional Upgrades

Ultrasonic Dispersion Feeding System

· Continuous nanoparticle agitation prevents sedimentation, enhancing film uniformity.

Heated Drying Platform

· Aerospace-grade aluminum or micro-porous ceramic platform with ±200°C precision (higher temps customizable).

Vacuum Adsorption Platform

· Multi-channel vacuum generator for warp-free substrate fixation.

Laser Alignment Device

· Ensures rapid and precise spray positioning.

1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.