Nano Ultrasonic Spray Coating System For Thin Film Deposition Of Solar/Fuel Cells

 

 

The CF01 is a cost-effective ultrasonic spraying platform designed for seamless integration with existing production lines.

System Composition

Component	Description
Ultrasonic Nozzle	Precision atomization with spray-forming capabilities.
Control Housing	Centralized system management and parameter adjustment.
Liquid Delivery Systems	Configurable options for diverse fluid handling requirements.

Key Benefits

· Material Savings: Reduces coating material usage by 75% vs. traditional high-pressure spray.

· Process Control: Enables ±1% thickness tolerance for ultra-thin films (nanometer to micron-level).

· Uniform Coating: Achieves <5% thickness variation across substrates.

· Broad Compatibility: Supports 2-200mm spray patterns (nozzle-configurable).

Technical Specifications

Parameter	Specification	Notes
Dimensions	53 × 56 × 85 mm (L×W×H)	Compact footprint
Spray Coverage	200 × 200 mm (standard)	Customizable upon request
Power Supply	120V/220V ±10%, 50-60Hz	Global voltage compatibility
Control System	Windows-based PC interface	Includes dedicated software
Certifications	CE, FDA	Compliant for medical/industrial use

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INDUSTRY APPLICATIONS

Table 1: Energy Sector

Application	Key Feature
Fuel Cells	Proton exchange membrane coating
Thin-Film Solar Cells	Transparent conductive oxide (TCO) deposition
Silicon Solar Cells	Anti-reflective layer spraying

Table 2: Electronics & Glass

Category	Use Case
Electronics	Photoresist patterning, semiconductor passivation
Glass	Smart glass (electrochromic), AR coatings for lenses

Table 3: Nanotechnology

Material	Coating Method
Graphene	Ultrasonic suspension deposition
Carbon Nanotubes	Aligned CNT arrays for flexible electronics

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OPERATIONAL FEATURES

· Trigger-Signal Activation: Single-command operation for automated production lines.

· Self-Cleaning Nozzle: Patented ultrasonic vibration prevents clogging (0.1mm orifice support).

· Substrate-Safe: <10m/s droplet velocity (gentle for fragile materials like PET films).

· Heating/Vacuum Option: Integrated thermal plate (RT-300°C) for rapid solvent evaporation.

1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.