Industrial Conveyorized Multi-Nozzle Ultrasonic Spray Coating System For Nanoscale Film Deposition

 

Key Specifications

✔ Proprietary Ultrasonic Nozzle – Adjustable droplet size & spray width
✔ High-Precision Deposition – >95% coating uniformity
✔ Multi-Nozzle Array Support – Scalable for high-speed production
✔ Automated Conveyor System – Continuous substrate feeding
✔ XYZ 3-Axis Servo Motion – Precision trajectory control
✔ Constant-Flow Feeding – 24/7 stable liquid supply

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System Overview

A fully automated ultrasonic spray coater with substrate conveyance, supporting wide-spray nozzles and parallel multi-nozzle operation. Features a precision metering pump for uninterrupted production, ideal for high-volume coating of large-area thin films.

Optional: Heated substrate platform for temperature-controlled deposition.

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Advantages Over Conventional Spraying

Feature	Ultrasonic Spray	Traditional Two-Fluid Spray
Material Use	>85%	<20%
Uniformity	>95%	~70-80%
Precision	Nanometer-level	Micron-level
Overspray	Minimal	High wastage

✔ 4× Higher Efficiency – Ultra-low waste, reduced costs
✔ No Clogging – Low maintenance, long nozzle lifespan
✔ Non-Pneumatic – Smooth operation without compressed air

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Applications

◉ Solar Energy – Perovskite/organic PV cells, transparent conductive films
◉ Biomedical – Biosensors, drug-eluting coatings
◉ Microelectronics – Wafer photoresist, PCB flux
◉ Optical Coatings – AR films, hydrophobic/thermal layers
◉ Smart Textiles – Waterproof, antimicrobial treatments

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Advanced Features

· Touchscreen HMI – Intuitive control & real-time monitoring

· High-Precision Valves – Imported regulators for stable flow

· Built-In Exhaust – Fume extraction for clean operation

· Anti-Sedimentation – Optional ultrasonic dispersion for suspensions

· Auto-Cleaning – Nozzle maintenance after each cycle

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Why Choose This System?

`Production-Ready – Scalable for R&D or full-scale manufacturing
`Cost-Efficient – Saves material, energy, and labor
`Versatile – Handles nano/micro coatings on diverse substrates

1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.