500C High Temperature Benchtop Ultrasonic Spray Coating System Coater Buy Manufacturer Supplier

 

 

Technical Parameters

· Overall Dimensions: 1100 × 850 × 1150 mm

· Coating Area: 300 × 300 mm (Max: 400 × 400 mm)

· Motion System: XYZ 3-axis programmable for arbitrary planar trajectories

· Control Method: PLC-controlled with LCD touchscreen and physical buttons

· Ultrasonic Nozzle: Standard with 1 set of TMAX ultrasonic nozzles (customizable multi-nozzle configurations)

· Applications: Qualitative research in laboratories, small-batch production, and thin-film fabrication

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Overview

The high-temperature ultrasonic precision spray coater features a high-accuracy heated platform with temperature control precision of ±0.1°C, supporting multi-stage temperature programming (up to 500°C). Post-power interruption, the system resumes either from the point of failure or restarts the program.

Designed with a streamlined structure and comprehensive functionality, the equipment integrates:

· XYZ 3-axis precision motion modules

· Versatile trajectory editing system for 2D patterns (rectangles, circles, triangles, or curves)

· Compatibility with all TMAX ultrasonic nozzles

· Precision constant-flow syringe pump

· Digital display gas delivery system

· Optional upgrades: Ultrasonic dispersion feeding system, vacuum-adsorption heated substrate, etc.

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Advantages

1. Ultra-High Material Utilization

o Achieves several times higher efficiency than conventional spray methods, significantly reducing material costs.

2. Nanoscale Film Thickness

o Deposits films as thin as tens of nanometers with exceptional uniformity.

3. Pressure-Free Atomization

o Utilizes ultrasonic vibration (no compressed air), eliminating substrate impact from high-pressure gas.

4. Imported Servo Motors & Fully Enclosed Motion Modules

o XYZ axes employ imported servo motors and sealed linear screw modules, ensuring 0.01mm repeat positioning accuracy and extended lifespan.

5. Ultrasonic Nozzle System

o TMAX offers dozens of nozzle variants for diverse operational requirements and film thicknesses.

6. Control System

o Proprietary TMAX software for intuitive operation, integrating:

§ Ultrasonic atomization/dispersion

§ Syringe pump/gas flow/heating stage/vacuum chuck control

§ One-click preset trajectory templates & G-code editing for complex paths.

7. High-Precision Heated Platform

o ±0.1°C temperature control, multi-stage programming, and heating up to 500°C.

Configuration

Category	Specifications
Standard Configuration
Viscosity & Solid Content	≤30cps viscosity; ≤20% solid content for suspensions
Feeding System	Precision syringe pump + bio-grade injector (0.1μL/min accuracy)
Dry Film Thickness	20nm–100μm (solution/substrate-dependent)
Input Voltage	220V±10%, 50–60Hz
Solution Conversion Rate	≥95% (multiple times higher than traditional two-fluid nozzles)
Atomized Particle Size	Avg. 15–45μm (frequency-dependent; higher frequency = finer particles)
Nozzle Frequency	Compatible with 20–180kHz systems
Optional Configurations
Ultrasonic Dispersion Feeding System	Continuously disperses nanoparticles during spraying, minimizes sedimentation, and enhances film uniformity.
Heated Drying Platform	Stainless steel heating plate with precision control up to 500°C.
Nozzle Alignment Device	Laser-guided positioning for rapid substrate alignment.
Custom Options	Tailored configurations available upon request.

1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.