Floor-Standing Ultrasonic Spray Coater Coating System For for OLED, Graphene & Semiconductor Film

Specifications:

· Overall Dimensions: 1500 × 1250 × 1900 mm

· Maximum Coating Area: 500 × 500 mm

· Motion System: 3-axis servo-driven mechanism

· Control Method: High-precision motion control card / 15.6" HD touchscreen / Physical buttons

· Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multi-head setups)

· Application: Ideal for medium-scale production and large-area thin film fabrication

Overview:
The TMAX-FS04S Ultrasonic Precision Spray Coater is designed for medium-scale production and large-area thin film applications. Featuring a streamlined yet fully functional structure, the system incorporates an XYZ 3-axis servo motion system with optional R-axis rotary spray head mechanism. Paired with a comprehensive trajectory editing system, it enables precise 2D pattern coating (e.g., rectangles, circles, triangles, or custom curves). Compatible with all TMAX ultrasonic spray heads, the system includes a precision constant-flow syringe pump and digital display carrier gas system. Optional upgrades include ultrasonic dispersion feeding system and vacuum-adsorption heated substrate platform.

Advantages:

1. 4× Material Utilization
Achieves up to 4× higher material efficiency compared to conventional spray methods, significantly reducing material costs.

2. Nanoscale Film Thickness
Capable of producing ultra-thin films as fine as tens of nanometers with exceptional uniformity.

3. Pressure-Free Atomization
Utilizes high-frequency ultrasonic vibration for atomization without compressed air, eliminating substrate damage from high-pressure impact.

4. Premium Motion System
XYZ axes feature imported servo motors and fully enclosed linear screw modules, ensuring 0.01mm repeat positioning accuracy and extended lifespan.

5. Ultrasonic Dispersion System
Optional TMAX ultrasonic dispersion feeder effectively prevents particle sedimentation.

Control System:
Equipped with TMAX's proprietary control system specifically developed for ultrasonic spraying. The intuitive interface integrates:

· Ultrasonic atomization/disperser control

· Syringe pump regulation

· Carrier gas flow management

· Heating stage/vacuum plate operation
Features include one-click template trajectory generation and G-code editing for complex patterns.

Technical Parameters:

· Suspension Requirements: Solid content ≤20-30%

· Liquid Delivery System: Precision syringe pump + biomedical-grade injector (0.1 μL/min accuracy)

· Dry Film Thickness: 20 nm – 100 μm (solution/substrate dependent)

· Input Voltage: 220V±10%, 50-60Hz

· Solution Conversion Rate: ≥95% (multiple times higher than conventional two-fluid nozzles)

· Atomized Particle Size: 15-45μm average (frequency-dependent; higher frequencies yield smaller droplets)

· Spray Head Frequency: Configurable 30-200 kHz systems

Optional Configurations:

1. Ultrasonic Dispersion Feeding System
Continuously disperses nanoparticles during spraying to minimize sedimentation and enhance film uniformity.

2. Heated Drying Platform
Aerospace-grade perforated aluminum or precision microporous ceramic platform with precise temperature control up to 200°C.

3. Vacuum Adsorption Platform
Multi-channel vacuum generator with zoning control for distortion-free substrate fixation.

4. Laser Alignment Device
Precision spray head positioning system.

1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.