Ultrasonic Precision Spray Coater with 500x500mm Heated Vacuum Suction Stage

Sales Manager: Gia
Email: Gia@tmaxlaboratory.com
Wechat: Dingqiuna

Item No.:
TMAX-KT-500PTL
Certificate:
CE Certified
Warranty:
1 Year limited warranty with lifetime support

Product Details

Ultrasonic Precision Spray Coater with 500x500mm Heated Vacuum Suction Stage

I. Equipment Process Flow

Manual feeding on the vacuum adsorption platform - The injection pump system supplies materials to the ultrasonic atomization system - Ultrasonic nozzle positioning - The spraying instrument confirms the spraying trajectory - Start spraying - The spraying system performs spraying according to the set parameters - - Coating completed - Feeding stops - Manually remove the product - The spraying process is completed.

II. Equipment Appearance Layout

Note: This is an actual photo of the 600E standard version spraying machine. For customized models, please refer to the actual product.

III. Equipment Composition

1) High-precision vacuum suction platform (Material: Aluminum alloy perforated plate, surface hardened + anodized, tabletop 600X600mm, heating zone 500×500mm)

2) Feeding system (1 set of circulating injection pump, including 2 sets of precision injection pumps)

3) Ultrasonic atomization nozzle (20W high-power fine atomization system, anti-load design, anti-blockage design)

4) Ultrasonic nozzle trajectory control module, ultrasonic nozzle XYZ movement module

5) Gas control module (gas guiding control, vacuum control)

6) Exhaust system (built-in exhaust fan in the equipment, exhaust pipe interface)

7) Nozzle auxiliary unit (laser positioning, LED observation light)

IV. Basic Parameters of the Equipment

1. Substrate Parameters
Applicable substrate types	Ion exchange membrane, carbon paper, nickel-based, titaniumbased, and other flexible sheet materials
Applicable substrate thickness	5 μm – 5 mm
Applicable substrate size	Max. Length × Width = 500 × 500 mm (effective spraying area)
2. Coating Parameters
Coating materials	Platinum-carbon catalysts, iridium oxide, platinum black catalysts, etc., micro-nano scale suspension liquid pastes
Coating thickness (dry), µm	0.01 µm – several hundred µm
Solid content (%)	1–5% (for reference; depends on the viscosity and suspended particle size of the customer's slurry)
Viscosity (CPS)	Max.30
3. Main Unit Specifications
Spraying method	Ultrasonic atomization spraying
Maximum spraying area	Length × Width ≥ 500 × 500 mm (maximum spray path setting range)
Spray head movement speed	1–200 mm/s
Vacuum adsorption platform	Length × Width = 600 × 600 mm
Power supply	Single-phase AC220V, 50 Hz
Grounding resistance	< 100 Ω
Total power	< 4 kW
Air supply	0.6–0.8 MPa
Control voltage	DC24V
Machine dimensions (L×W×H): Approx. 1800 × 1000 × 1800 mm (for reference; final dimensions subject to actual design)
Weight: Approx. 500 kg (for reference; final weight subject to actual equipment)

V. Technical Specifications of Main Modules

1. Ultrasonic Atomization Module
Ultrasonic atomization power	10–20 W (stepless power adjustment + automatic compensation)
Ultrasonic atomization frequency	55 ± 5 kHz (55 kHz base frequency + automatic tracking)
Atomization flow rate	0.1–10 ml/min
Atomization zone diameter	10–20 mm
Maximum liquid viscosity	30 cps
Suspended particle size	< 20 μm
Suspension solid content	< 5%
Nozzle material	TA8 titanium alloy
Air guide pressure	0.01–0.1 MPa
Spray Head Movement Module
Motion system	XYZ threeaxis pulse precision positioning system
Motion range (XYZ axes)	≥ 500 × 500 × 100 mm
Maximum movement speed	500 mm/s
Rated movement speed	0–300 mm/s
Repeatability (positioning accuracy)	± 0.5 mm
Positioning resolution	± 0.02 mm
3. Vacuum Heated Platform
Heating platform area	600 × 600 mm
Heating platform surface material	Aluminum alloy perforated plate + surface hardening + anodizing
Heating platform working temperature	Room temperature ~ 150°C
Temperature control accuracy	≤ ± 0.5°C
Temperature uniformity	≤ ± 2°C
Vacuum level	< 0.06 MPa
4. Spray Liquid Pump Control Module
Precision syringe pump	Domestic standard model, 100 ml syringe
Flow rate setting range	0.01–20 ml/min
Flow rate setting accuracy	≤ ± 1% FS
Flow rate repeatability	≤ ± 1% FS
Working pressure	0–0.8 MPa
Liquid supply tubing	PTFE material, inner diameter 1 mm

VI. Standard Factory Accessories (Prices include the quantity of standard accessories)

Name	Standard Qty	Spare Qty	Subtotal	Remarks / Specifications
Ultrasonic Atomization Nozzle	1 pc	/	1 pc	20W / 55±5KHz (1year free warranty, lifetime maintenance)
Ultrasonic Nozzle Controller	1 unit	/	1 unit	20W / 55±5KHz (1year free warranty, lifetime maintenance)
Ultrasonic HighFrequency Signal Cable	1 pc	/	1 pc	Coaxial shielded cable
Syringe	2 pcs	3 pcs	5 pcs	Domestic standard 100ml plastic syringe
Liquid Supply Tubing	1 pc	1 pc	2 pcs	PTFE material, inner diameter 1mm
OilFree Vacuum Pump	1 unit	/	1 unit	Includes 1 silicone tube and 1 vacuum gauge (1year free warranty)
OilFree Air Compressor	1 unit	/	1 unit	Includes 1 pneumatic tube and 1 reducing adapter (1year free warranty)
HighTemperature Cloth	/	1 roll	1 roll	2 m²
HighTemperature Tape	/	2 rolls	2 rolls	1 cm wide
Stainless Steel Fine Needle	2 pcs	8 pcs	10 pcs	For unclogging the ultrasonic nozzle
Industrial PC (Host)	1 unit	/	1 unit	1year free warranty, lifetime maintenance
Computer Monitor	1 unit	/	1 unit	1year free warranty
Keyboard and Mouse	1 set	/	1 set
Power Cable	1 pc	/	1 pc	3 meters
Power Plug	1 set	/	1 set	220V, 16A plug
Factory Documentation	1 set	/	1 set	Includes equipment certificate, operation manual, warranty certificate, etc.