CCD Vision Inspection Machine for Prismatic Battery Module Polarity Detection

Item No.:
TMAX-CCD101
Payment:
L/C D/A D/P T/T Western Union
Product origin:
China
Shipping port:
Xiamen

Product Details

CCD Vision Inspection Machine for Prismatic Battery Module Polarity Detection

Ⅰ 、Overview of Work Steps ：

The TMAX-CCD101 consists of a continuous conveyor system, camera module, lighting system, and electrical control unit. During operation, the battery module is manually placed on the conveyor belt and positioned by a fixture. The module is then transferred to the inspection area, where the CCD vision system captures images and automatically detects the positive and negative polarity arrangement.

If no abnormality is detected, the battery module continues to the next workstation. When a polarity mismatch or assembly error is identified, the system triggers an alarm for manual confirmation and correction, preventing defective products from entering the following process.

Ⅱ、Workflow：

Ⅲ、Machine performance characteristics：

1、CCD visual inspection determines whether the positive and negative poles of the battery cell are reversed, whether the battery cell position is misaligned, and whether the battery pack is reversed. The output result is accompanied by an alarm prompt:

2、Increase through type assembly line, automatically detect the positive and negative poles of battery cell combinations, with fast detection speed, high efficiency, and high detection accuracy;

3、Programming is simple, and judgment criteria can be set according to different combinations of battery cells. It can store any set of programming files.

Ⅳ、Overall layout plan:

Ⅴ、Equipment parameters:

Basic parameters
1	Weight	About 300Kg
2	Equipment size	LWH：2800mm1385mm1935mm
3	Power supply	AC 220V 50Hz
4	Power	1.5kW
5	Work environment requirements	Temperature:0℃-50℃，No pollution and strong electromagnetic interference
6	Gas source requirements	0.5~1.0Mpa,Factory gas source，0.5-0.7Mpa,compressed air

Equipment system technical parameters
1	CCD detection method	Feature point difference detection
2	Effective detection range	600mm*350mm （Customizable according to needs）
3	Beat of 35s (15 seconds for feeding and conveying, 5 seconds for induction photography judgment, and 15 seconds for detection and conveying. The actual speed may be affected by factors such as manual feeding speed or abnormal confirmation and elimination)
4	The camera installation height and focal length can be adjusted to adapt to different height battery cell groups

Ⅵ、Main configuration:

Component	Item	Brand
Mechanical part	Guide rail	HIWIN
	Bearing	NSK
	Machining and sheet metal	TMAX
Electrical part	Industrial computer	Yanhong
	Source	Mingwei
	Inductor	AirTAC
	Control switch	Chint
	Button	Zerbo
	Indicator light	Domestic
	Lens	Yishen
	Light source	Yishen
	Camera	HIKVISION
	Visual control system/software	TMAX
Pneumatic system	Pneumatic components	Yadeke