Automatic 10-Channel Prismatic Cell IR & OCV Automatic Sorting Machine

Product Details

Automatic 10-Channel Prismatic Cell IR & OCV Automatic Sorting Machine

Ⅰ Functional Overview

A prismatic cell sorting machine is a high-efficiency automated equipment specifically

designed for the post-production sorting of lithium batteries. The system integrates a

computer, PLC, high-precision servo motors, and a high-accuracy internal resistance tester,

delivering high precision and fast operation.

This equipment is widely used in power batteries, 3C digital batteries, and energy storage

batteries, meeting precise cell matching requirements in the new energy sector. It complies

with international safety standards. Its intelligent features are driving lithium battery

manufacturing toward Industry 4.0, becoming a key solution for improving core

competitiveness.

Ⅱ Performance Parameters

Item	Specification
Applicable battery type	Prismatic cell
Compatible size range	Length 100–300 mm, Width 20–85 mm, Height 100–300 mm
Sorting grades	9 + NG grade
Control system	PLC control (brand can be specified)
Loading & testing	Manual loading + testing integrated (optional internal resistance tester: Hioki / HK or other specified brands)
Scanning function	Supports QR code and barcode scanning
Automation level	Fully automated sorting, minimal manual intervention
MES interface	Real-time data recording (QR code, test data) + SPC report generation
Sorting speed	Up to 1000 pcs/hour (≥3× manual efficiency)

Ⅲ Environmental Requirements

Item	Specification
Ambient temperature	–30°C to 50°C
Humidity	≤90%
Air source pressure	0.5～0.6 MPa
Power supply	220V, 50/60Hz
Floor load capacity	≤200 kg/m²
Grounding type	Direct grounding
Site requirements	No pollution or strong electromagnetic interference
Installation environment	Flat, vibration-free surface
Noise level	≤80 dB

Ⅳ Equipment Specifications

Item	Specification
Machine dimensions	L2210 × W1624× H1596 mm (subject to actual machine)
Machine weight	Approx. 458kg
Standard color	White (customizable)
Total power	≤1.5 kW

Ⅴ Machine Appearance & Size

Ⅵ Machine Structure Description

The equipment is composed of a mechanical platform, electrical components, stepper motor, sensors, PLC controller, and industrial PC.

Machine Structure Overview (Diagram subject to actual machine)

Machine Configuration

Configuration Name	Component	Brand	Remarks
Main Machine	Cabinet	TMAX	Sheet metal base + profile frame
Main Machine	Main worktable	TMAX
Electrical System	Barcode scanner	Honeywell
	Industrial PC	Yuefei	N5095
	Servo motor	Xinjie
	PLC	Xinjie
	Display monitor	Philips / HKC
	Internal resistance tester	HOPU
	Standard components	Xingchen, Deke