Bench Top Marble Flatbed Slot Die Extrusion Coater with Integrated Feeding System

Sales Manager: Gia

Wechat: Dingqiuna

Item No.:
TMAX-MSK-PSC-DSM3030
Payment:
L/C, T/T, Western Union, Credit Cards, Paypal
Shipping port:
Xiamen Port
Lead Time:
5 Days
Certificate:
CE, IOS, ROHS, SGS, UL Certificate
Warranty:
Two years limited warranty with lifetime technical support

Product Details

Bench Top Marble Flatbed Slot Die Extrusion Coater with Integrated Feeding System

The MSK-PSC-DSM3030 desktop slit extrusion marble plate coating machine is a device used for coating the surface of sheet-like substrates. It uses the slit extrusion method for coating. This equipment is mainly composed of an extrusion mold, a coating platform, a blower (optional), a feeding system and a control system. This equipment is mainly used for surface coating of sheet-like substrates in fields such as flat panel displays, OLED, solar photovoltaic films, polymer conductive films, wafers, etc. It is suitable for laboratories or sample lines for process exploration and pilot production of products.
Equipment pictures

Functional Features

l Precision marble coating platform, ensuring smooth operation and high precision.

l The platform has a vacuum suction function and supports the coating preparation of various rigid substrates.

l The coating gantry is driven by a servo system, with rapid response, smooth movement, and high repeatability positioning accuracy, better ensuring the coating precision.

l The gap between the coating nozzle and the coating platform can be adjusted with micrometer accuracy to ensure the accuracy of the coating gap.

l Integrated feeding system, capable of achieving micro-level feeding precision, reducing waste and improving coating precision.

l The feeding system is equipped with a reversing valve, and the feeding pipeline can automatically switch and clean, improving cleaning efficiency.

l Optional air knife drying system, with adjustable wind direction, wind speed, and distance.

l The equipment is compact in size and can be used in glove boxes or fume hoods.

l PLC control, HMI operation, convenient and easy to use.

Process Overview

Squeezing coating principle diagram Schematic diagram of coating shape

Process Description: After entering the coating nozzle, the paint is evenly discharged from the outlet and coated onto the substrate surface to form the target coating. The shape and size of the coating are controlled by adjusting the shape and size of the gasket. The thickness of the coating is affected by the feeding speed and coating speed. The coating accuracy is influenced by factors such as the accuracy of the nozzle, the adjustment accuracy of the nozzle, the flatness of the coating plate, the accuracy of the moving speed, the feeding accuracy, and the properties of the paint.

Technical Specifications
Power supply	Single-phase AC 220V ± 10%, frequency 50Hz, power approximately 800W
Air source	0.5 - 0.8 MPa dry compressed air
Working environment	Recommended temperature 25 ± 3℃, humidity 30 - 90%RH or lower
Coating type	Flat plate continuous coating, flat plate strip coating
Platform accuracy	≤0.01mm
Base material type	Rigid substrate
Base material thickness	3.2mm (standard configuration, other thicknesses can be customized)
Base material size	300mm×300mm
Coating speed	Max：100mm/s
Gap adjustment accuracy	0.002mm
Coating head straightness	0.002mm
Coating thickness	0.005 - 0.1mm (wet film, depending on the material and system selection)
Feed rate	0.1 - 500 ul/s
Feed capacity	Standard 10 ml injector (other specifications are also available)
Storage capacity	50 ml (storage tank)
Pulp viscosity	1-1000cp
Equipment size	Approximately W800mm × D585mm × H660mm
Weight	Approximately 128KG

Supporting facilities
1. Utility Services: The following listed equipment requires corresponding utility services. Please ensure that the customers have all the necessary utilities ready before our installation team arrives at the site.

Project		Requirement	Providing Organization	Note
Power supply	Power Supply	Single-phase AC 220V ± 3%, frequency 50Hz, power approximately 2KW	Customer
	Connection Method	10A three-hole socket	Customer
	Grounding	Grounding wire with resistance less than 4Ω	Customer
Air source		0.5 - 0.8 MPa dry compressed air	Customer
Working environment		Temperature recommendation: 25 ± 3℃, humidity: 30 - 90%RH or lower	Customer
Vibration and shock		No obvious vibration sources around	Customer
Explosion-proof requirements		No explosive sources around	Customer
Handling tools		Carrying freight elevators, forklifts or cranes	Customer
Loading/unloading path		Equipment doors, corridors, elevator dimensions	Customer	Please refer to the actual size of the equipment.
Adjusting tools		Please prepare the mixing slurry and inspection tools in advance	Customer

Material Requirements

Project	Parameters	Note
Base material	Metal foil, glass, plastic, silicon wafer, rigid substrate
Size	300mm×300mm

Note: 1. The vacuum adsorption effect varies for different materials and specifications of the base. The actual adsorption effect shall prevail.

Supply scope
This project involves one MSK-PSC-DSM3030 desktop slit extrusion marble sheet coating machine, including the following main components

NO.	Name	Content	Quantity	Note
1	Equipment body	\	1 pcs
2	Supply unit	Integrated precision injection pump	1 pcs
3	Coating unit	Motor, lead screw, linear guide rail, extrusion die head	1 pcs
4	Substrate unit	Coating plate, vacuum source	1 pcs
5	Drying unit	Wind knife	1 pcs	Optional accessories
6	Control unit	PLC control and its software, HMI and its software	1 pcs
7	Supplies and spare parts	See the spare parts list	1 pcs
8	Delivery of documents	User manual, packing list	1 pcs

Device specifications

1. Equipment body

NO.	Project	Device specifications	Note
1	Type	/
2	Frame	Painted metal sheet packaging

2. Feeding Unit

NO.	Project	Device specifications	Note
1	Type	Integrated injection pump
2	Drive	Stepper motor + ball screw + linear guide rail
3	Adjustment	Touch screen operation
4	Injection syringe	Standard configuration: 10ml

3. Coating Unit

NO.	Project	Device specifications	Note
1	Type	Compression coating
2	Extrusion mold	Single-chamber and double-chamber structure	Customizable
3	Mold head gasket	High-precision stainless steel C-type gaskets, with an opening width of 300mm, standard thicknesses of 0.02mm, 0.04mm, and 0.06mm	Thickness can be customized
4	Height adjustment	Differential head inclined block adjustment, displacement sensor display
5	Drive	Servo motor + linear guide rail + ball screw

4. Substrate Unit

NO.	Project	Device specifications	Note
1	Coating platform	Marble platform
2	Vacuum suction holes	Diameter 4mm, evenly distributed (60*60mm), suitable for rigid substrates
3	Vacuum pump	Built-in

5. Drying Unit (Optional)

NO.	Project	Device specifications	Note
1	Type	Wind knife drying
2	Wind Blades	Slit-type wind knife, with adjustable angle, distance and flow rate

6. Control Unit

NO.	Project	Device specifications	Note
1	Type	Integration
2	PLC	Huichuan
3	Touch screen	7-inch color screen
4	Operating method	Full touch screen control
5	Alarm	HMI recording

7. Spare parts and tools

NO.	Project	Specifications	Note	NO.
1	sample bottle	50ml transparent	4	Consumables
2	tapered plug	WDD-28P	2	Consumables
3	TFE tube	Outer diameter: 3.2, Inner diameter: 1.6	10m	Consumables
4	tapered compression plug	WP07B-1/4-28-K	10	Consumables
5	tapered compression ring	YC-032-PP	10	Consumables
6	female-threaded straight connector	NF08-28P	2	Consumables
7	double-ended male threaded union	WC-28S	2	Consumables

8. Delivery of documents

NO.	Project	Quantity	Note
1	User manual, packing list	Each set of 1 unit

Brand List
NO.	Project	Brand	Note
1	PLC	Panasonic / Hikvision
2	Touchscreen	Wince / Kunlun Technology
3	Servo motor	Huichuan
4	Linear guide rails, ball screw	THK/TBI
5	Bearings	NSK/Mitsumi
6	Electromagnetic valve, cylinder, connector	Yadeke