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Lab Scale 1200C Box Furnace with Vacuum and Atmosphere Control

Lab Scale 1200C Box Furnace with Vacuum and Atmosphere Control

Sales Manager: Gia

Email: Gia@tmaxlaboratory.com

Wechat: Dingqiuna


  • Item No.:

    TMAX-GWL-ZQLB
  • Payment:

    L/C, T/T, Western Union, Credit Cards, Paypal
  • Shipping port:

    Xiamen Port
  • Lead Time:

    5 Days
  • Certificate:

    CE, IOS, ROHS, SGS, UL Certificate
  • Warranty:

    Two years limited warranty with lifetime technical support
Product Details

Lab Scale 1200C Box Furnace with Vacuum and Atmosphere Control 


Introduction

As shown in the diagram, the GWL-ZQLB series vacuum atmosphere box furnace integrates temperature control system, vacuum chamber, vacuum pump, gas circuit, pressure protection, gas flow control, positive/negative pressure display, and water circulation pump. The water circulation tank and furnace body are integrated. The furnace lining is made of vacuum-formed high-purity alumina lightweight material.

It uses electric heating elements as heat sources. It is a special device designed for laboratories in universities, research institutes, and industrial enterprises for sintering, melting, analysis, and production of ceramics, metallurgy, electronics, glass, chemicals, machinery, refractory materials, new materials, special materials, building materials, metals, nonmetals, and other compounds.

The control panel is equipped with an intelligent temperature controller, power switch, main heating start/stop button, voltmeter, ammeter, computer interface, water pump switch, vacuum pump switch, gas flow meter, positive/negative pressure gauge, electric contact pressure gauge, and valves for real-time monitoring. The furnace adopts reliable integrated circuits with good anti-interference performance. The furnace shell temperature during operation is ≤40°C, greatly improving the working environment. It features microcomputer program control, programmable temperature curves, automatic heating/cooling, and editable parameters during operation, making it flexible and easy to operate.

Temperature control accuracy: ±1°C (no overshoot); constant temperature accuracy: ±5°C. Fast heating rate, maximum ≤45°C/min.

The furnace chamber uses vacuum-formed alumina lightweight material, featuring high working temperature, low heat storage, thermal shock resistance, no cracking, no slagging, and excellent thermal insulation. With a rational double-layer air-cooled structure, the test cycle is greatly shortened.

 

Technical Specifications

Item

900℃

Maximum working temperature

1200℃

Normal working temperature

900℃ (adjustable)

AC Voltage

3-phase 380V, 50-60Hz

Heating element

Silicon carbide rod

Heating element position

Both sides of chamber

Thermocouple & measuring range

Ni-Cr/Ni-Si K type, 0-1350℃

Programmable segments

1 group: 50 segments; 2 groups: 22 segments each; 3 groups: 8 segments each (adjustable)

Heating rate

1℃/h to 20℃/min (adjustable)

Furnace door height

1000 mm from ground

Vacuum range

100 Pa to 10⁻¹ Pa

Micro positive pressure

Within 10 kPa; vacuum pumping ≤ 30 min; PID adjustable; electronic pressure gauge

Heating zones

3-zone design

Furnace body

CNC machined, polished, pickled, phosphated, plastic sprayed, high-temperature baked; two-tone, oxidation-resistant, acid/alkali-resistant, corrosion-resistant, high-temp resistant, easy to clean

Structure

Double-layer air-cooled furnace body

Door opening

180° side opening

Water cooling

Furnace mouth, door, roof; 1-inch water pipe connector

Vacuum pump

Two-stage direct rotary vane pump, 60 m³/h; 3-inch furnace port

Vacuum display

Analog pressure gauge (-0.1 MPa) + digital positive/negative pressure gauge

Pressure resistance

6-20 mm steel plate, double-sided welded; positive pressure resistant to 0.1 MPa

Gas valves

Stainless steel

Pressure detection

1 analog positive/negative pressure gauge (digital vacuum gauge optional)

Gas flow meters

2 float flow meters

Pressure protection

Electric contact pressure gauge / sensor triggers control module: closes intake valve, opens exhaust valve, activates audible-visual alarm to release overpressure

Gas leakage alarm

Detects toxic/hazardous gases; triggers shutdown, closes gas supply, opens ventilation (optional)

Applicable atmospheres

H₂, N₂, Ar, CO, O₂, etc.

Refractory material

Vacuum-formed alumina fiber lightweight board; furnace bottom: lightweight hollow sphere alumina board

Insulation

4 layers: alumina fiber blanket, fiber board, polycrystalline fiber board, vacuum-formed lightweight board

Furnace shell temperature

≤45°C (continuous long-term operation)

Protection system

Integrated module, dual-circuit control & protection: overshoot, over-temp, over/under voltage, over current, phase loss, broken thermocouple, current feedback, soft start

Control mode

Closed-loop SCR phase-shift trigger; constant voltage/current/power; current inner loop + voltage outer loop

Display parameters

Temperature, segment No., time, remaining time, power %, voltage, current

Temperature curve control

Intelligent controller with PID/APID/MPT, auto-tuning, self-learning, 30-segment (50-segment optional) programming, smooth curve fitting

Multi-curve program

30/50 segments total; assignable to 1/2/3/5 curves; storable and callable

Communication

RS485 (up to 1700 m); PC control: start/pause/stop, curve setting, data recording, history curve/report (1 s-1 h interval, long-term storage)

Standard accessories

1 crucible tongs, 1 pair high-temperature gloves

Warranty

1-year free warranty; heating elements not covered (free replacement if naturally damaged within 3 months)

Notes

1. Recommended heating/cooling rate: 10-20℃/min (too fast shortens element life)2. Small chamber cracks are normal; repairable with alumina coating3. Avoid high-temperature liquid spillage on bottom; use backing plate or alumina powder4. Install in well-ventilated, dry area

Packing list

1 furnace, 1 door insulation plug (for ≥1700℃ furnaces), 1 crucible tongs, 1 pair high-temp gloves, manual, certificate, delivery note

 

Box Furnace

Box Furnace

Box Furnace

Box Furnace





 Tmax CE

 TMAX Partner

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tube furnace


muffle furnace



1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.


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