7 Channel Pouch Cell Sorting Machine Functional Overview The Automatic Polymer Lithium Battery Sorting Machine is a high-efficiency automated equipment specially designed for the post-production sorting process of polymer lithium batteries. It is particularly suitable for power batteries, 3C digital batteries, and energy storage batteries.   The system meets the precision grouping requirements of new energy battery packs and complies with international safety standards. Its intelligent automation design promotes the transition of lithium battery manufacturing toward Industry 4.0, becoming a key solution for improving the core competitiveness of battery manufacturers.   Main Performance Parameters 1) Applicable Battery Type: Polymer lithium battery 2) Compatible Size Range: Length 50–170 mm, Width 20–100 mm, Height 4–20 mm 3) Control System: PLC programmable control 4) Integrated Functions: Fully automatic loading, testing, code scanning, and sorting process, reducing manual intervention 5) MES Interface: Real-time recording of QR code and test data, with SPC analysis report generation 6) Sorting Speed: Up to 1000 PCS/hour per unit — more than three times the efficiency of manual sorting   Equipment Environmental Requirements Item Parameter Ambient Temperature 5°C–35°C Humidity 20%–90% Air Supply Pressure 0.5–0.6 MPa Power Supply 220V, 50Hz/60Hz Floor Load Capacity ≤200 kg/m² Grounding Type Direct grounding Installation Site Clean, level, no vibration or electromagnetic interference Noise Level ≤80 dB   Equipment Parameters Item Specification Machine Dimensions L1800 × W1570 × H1750 mm Machine Weight Approx. 493 kg Machine Color Computer white (customizable) Total Power ≤1.5 kW   Machine appearance and dimensions Mainframe length*width*height: L1800mm*W1570mm*H1750mm Machine Structure and Configuration The sorting machine consists of a metal frame platform, pneumatic components, servo motors, sensors, PLC controller, and industrial control system. Main Configuration Table Category Component Brand Remarks Main Body Cabinet Frame TMAX Metal base and aluminum profile upper frame Main Worktable TMAX   Electrical System Barcode Scanner Honeywell   Industrial PC JIANO   Servo Motor XINJIE   PLC Controller XINJIE   Display Philips / HKC   Internal Resistance Tester HEPU   Standard Components XingChen / Deke      

5 Channel Pouch Cell Sorting Machine Ⅰ、Introduction The five channel pouch cell sorting machine is an automatic sorting device suitable for pouch battery cells. This device is compatible with multiple battery cell sorting. The device uses an internal resistance tester to test the internal pressure resistance of pouch cells. Based on the parameters set by the upper computer software, each cell's parameters are tested, and different grades of cells are moved to different channels according to the judgment results, thus achieving automatic sorting of cell products (the device has a scanning data storage function). The device consists of a feeding mechanism, a scanning mechanism, a testing mechanism, automatic sorting, etc. The upper computer software is designed and developed according to user requirements to automatically sort and collect cells into their corresponding collectors based on group information. The operation is simple, the sorting is accurate, and the efficiency is high. Ⅱ、Overview of work steps: The sorting machine consists of a feeding mechanism, a scanning mechanism, a testing mechanism, a leveling and cutting mechanism, an automatic sorting mechanism, and a unloading mechanism. Firstly, the entire battery is manually placed on the feeding assembly line. The feeding assembly line sends the batteries one by one to the scanning area for scanning and binding. Then, they go to the testing area for data testing and bind the scanned data with the QR code. After the testing is completed, the sorting and handling mechanism puts the batteries of different voltages into the sorting assembly line and flows them into the corresponding gear bin. This cycle of work continues. Ⅲ、Equipment Specifications and Parameters Weight: about 600kg Equipment size:L 4283*W2014*H2100 mm Power:AC220V 50Hz, 5KW Work environment requirements: Temperature range of 0 ℃ -50 ℃, no pollution and strong electromagnetic interference Air source requirements: 0.5-1.0Mpa factory air source, 0.5-0.7Mpa compressed air Ⅳ、Equipment System Technical Parameters Number of equipment sorting files: 4 (OK)+1 (NG) files Internal resistance detection accuracy: range 0-60m Ω; accuracy ± 0.5% rdg; Resolution of 0.1m Ω Voltage measurement accuracy: range 0-20V;basic accuracy ± 0.015% rdg; Resolution 0.1mV NG equipment failure rate: ≤ 2% (failures caused solely by equipment) Probability of product damage: ≤ 0.1% Equipment production capacity speed: ≥ 10PPM Suitable battery model:Pouch battery cell Ⅳ、Overall Equipment Layout