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Planetary Ball Mill Machine

Lab 2.2KW 1620RPM High-precision High-energy Planetary Ball Mill

Lab 2.2KW 1620RPM High-precision High-energy Planetary Ball Mill

Sales Manager: Gia

Email: Gia@tmaxlaboratory.com

Wechat: Dingqiuna

  • Item No.:

    TMAX-PBM-H-2L
  • Payment:

    L/C, T/T, Western Union, Credit Cards, Paypal
  • Shipping port:

    Xiamen Port
  • Lead Time:

    20 Days
  • Certificate:

    CE, IOS, ROHS, SGS, UL Certificate
  • Warranty:

    Two years limited warranty with lifetime technical support
Product Details

Lab 2.2KW 1620RPM High-precision High-energy Planetary Ball Mill



A. Overview

Planetary ball mills are essential equipment for mixing, fine grinding, small sample preparation, dispersion of nanomaterials, new product development and small-batch production of high-tech materials. This product is compact in size, fully functional, highly efficient and low in noise. It is an ideal device for research institutions, universities and enterprise laboratories to obtain micro-particle research samples (four samples can be obtained simultaneously in each experiment). When equipped with a vacuum ball mill jar, it can grind samples under vacuum conditions. It is widely applied in departments such as geology, mineral resources, metallurgy, electronics, building materials, ceramics, chemical engineering, light industry, beauty, and environmental protection. The rotational speed, alternating forward and reverse rotation time, and total grinding time can be set according to the process requirements.

 

B. Working principle

A ball mill jar is installed on a turntable. When the turntable rotates, the ball mill jar not only revolves around the main axis of the turntable but also performs a planetary self-rotation motion in the opposite direction around its own axis. The grinding balls and materials in the jar collide, shear and rub against each other during high-speed movement, achieving the purpose of crushing, grinding, mixing and dispersing the materials. It can rapidly grind samples in a short time, with a self-rotation speed of up to 1620r/min. It can increase the impact force and shear force on various materials during the milling process to synthesize particles with unique structures, significantly improving the performance of materials and achieving better mechanical alloying and other processes. This equipment can grind various solid particles, suspensions and pastes of different particle sizes and materials by both dry and wet methods. The minimum particle size of the ground products can be as low as 0.1 microns.

 

C. Technical parameters

Model

PBM-H-2L

Volume of ball milling jar (ML)

50ML~500ML*4

Material of ball milling jars

Available materials include hard steel, stainless steel, zirconia, agate, corundum, tungsten carbide, nylon, polyurethane, polytetrafluoroethylene, etc

Grinding medium material

Tungsten carbide, stainless steel, agate, zirconia, corundum, etc

Maximum filling capacity per jar

The materials and grinding media shall not exceed two-thirds of the volume

Feed particle size

Brittle materials are less than 10 millimeters, and others are less than 3 millimeters

Discharge particle size

It can be as small as 0.1 microns (depending on the characteristics of the material)

Rotational speed

The maximum revolution speed is 35 to 810rpm, and the maximum rotation speed is 70 to 1620rpm

Rotational speed ratio (revolution: rotation)

1:2

Speed regulation mode

Variable frequency speed regulation

Planetary disk transmission mode

Gear transmission

Working voltage

Three-phase 380V, 50HZ

The power of the main motor and the variable frequency power

2.2KW (Motor brand is Siemens, inverter brand is Delixi)

Working mode

Two or four jars work simultaneously

Maximum continuous working time

72 hours

Program control

A better human-machine interface integration (7-inch touch screen configuration), with free and program mode Settings. The program mode can store 9 different process formulas, which are convenient to call up and store. It can set the total setting, forward rotation, reverse rotation, and interval standby time, and alternate operation repeatedly. It can provide real-time overcurrent, overvoltage, overload protection and other alarms for the operating equipment.

Lubrication method of planetary mechanism

The planetary mechanism transmission system adopts gearbox-type liquid oil immersion lubrication, which solves the problem of wear caused by failure to lubricate the transmission components in time, reduces noise and shortens the service life of the equipment.

Reference size (MM)

870 (length) *620 (width) *1150 (height)

Reference weight (KG)

About 280KG

 

D. Product features

1. The equipment features professional appearance design. The shell is made by high-precision laser cutting and CNC bending, presenting a generous, exquisite, high-end and stable appearance.

2. The planetary disk and structural components are processed by CNC machining technology and undergo nitriding metal heat treatment to ensure that the rotating shaft parts are wear-resistant and prevent shaft breakage. The transmission gears are made of high-temperature and wear-resistant non-metallic and metal combined precision gears, and are lubricated by liquid oil immersion in the gearbox, which is safe and reliable, has low noise, no pollution and low loss.

3. Equipped with an induction light device: The work light is controlled by an infrared human body sensor. It turns on when people come and off when they leave, which is both convenient and energy-saving.

4. The ball milling jar adopts planetary motion, featuring high grinding efficiency and fine particle size.

5. The frequency converter is equipped with undervoltage and overcurrent protection, which can protect electrical components such as motors.

6. The machine cover adopts a hydraulic support pole lifting type. The normal operation of the equipment and the personal safety of the operator are ensured through electromagnetic safety locks and pin-type limit switches.

7. The window glass is made of double-layer vacuum tempered glass, which not only reduces noise and sound but also ensures personal safety. Sound-absorbing cotton is embedded inside the ball milling chamber.

8. The electrical control section is designed with independent control box-mounted equipment. Five sets of exhaust fans are used for forced ventilation and heat dissipation, forming an internal circulation cooling system with one intake and one exhaust.

9. The equipment features a low center of gravity, stable performance, compact structure, convenient operation, safety and reliability, low noise, no pollution and low loss.

 

E. Pictures related to high-energy planetary ball mills

 


 

 

(Patented product - Three-claw Self-locking Device)



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1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.



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